Description
Used hermetic concrete tile production line
Hermetic press: OCEM Type OPA 1440 DS
Year of built 2003 (complete overhaul in 2020 (lower traverse block and pillars with nuts)
High power hydraulics were installed to reduce cycle time to ±10 sec. with 600x600x40.
Main mix doser from Schindler was installed in 2013 for most accurate filling and short cycle time.
The tile extractor was replaced in 2009.
Controls Siemens S7
Including mould equipment 600x600.
Number of steel pallets ±1.100
Maximum product size 600x600x80 mm
Curing capacity 5.500 tiles 600x600 mm
The production line includes everything from the press to the packing line:
• Ocem press OPA 1440 DS with 7 stations and 520 tons of pressing power including pre-pressing station
• Removable face mix disc-doser with crane
• Tile extractor/carrier/turnover from Schauer & Haeberle (vacuum system)
• Automatic transport system for steel pallets into curing chamber
• Overhead crane for stacking layers of 10 steel pallets into the curing chamber
• Climanova curing system with moist control and air circulation
• Heating system for curing chamber
• Vacuum system for picking tiles from the steel pallets onto finishing line
• Pallet cleaning brush
• Calibrator for spacers to make the tiles splinter-free
• Shotblasting unit (built 2015) with dust extraction
• Coatingline with dual spraying system (BM Anlagenbau) and Bürkle roller (3 layers of coating possible)
• Hotmelt device for putting plastic dots on backside of tile to prevent scratching
• Fanuc robot to pack tiles for strapping and placing tiles onto wooden transport pallets
• Automatic strapper
• Automatic palletizer
Still installed. Dismantling and loading not included.